Automatic Rotary Ampoule Washing Machine Manufacturer And Supplier In Ghana

An Automatic Rotary Ampoule Washing Machine is a critical primary packaging system for pharmaceutical and injectable formulation plants where ampoule cleanliness directly influences sterility, product safety, and regulatory compliance. In Ghana, pharmaceutical manufacturers require validated washing solutions capable of handling high volumes while ensuring complete internal and external cleaning of ampoules before sterilization and filling.

Technogen Enterprise is a professional manufacturer and supplier of automatic rotary ampoule washing machines for Ghana, offering equipment designed for continuous rotary motion and high-efficiency washing. The machine is suitable for ampoule sizes ranging from 2 ml to 100 ml, making it adaptable to a wide range of injectable products.

Designed for Pharmaceutical and Injectable Manufacturing in Ghana

Pharmaceutical plants in Ghana operate under strict CGMP requirements where ampoule washing must be consistent, repeatable, and verifiable. This automatic rotary ampoule washing machine is engineered to meet those expectations by combining precise ampoule handling, multi-stage washing, and controlled drying within a compact rotary system.

The rotary configuration enables continuous operation, making the machine suitable for medium to high production outputs where linear or manual systems are not sufficient.

Rotary Continuous Motion with Advanced Gripper System

The machine operates on a continuous rotary motion principle and utilizes a state-of-the-art gripper mechanism to ensure secure and damage-free handling of ampoules.

Operational sequence includes:

• Feeding of ampoules through an infeed turntable

• Neck holding of ampoules by grippers

• Controlled inversion of ampoules during washing

• Execution of internal and external washing cycles

• Releasing ampoules in vertical position onto the outfeed star wheel

This method ensures uniform exposure of the ampoule interior and exterior to washing media while minimizing breakage and handling errors.

Multi-Stage Internal and External Washing

The automatic rotary ampoule washing machine is equipped with six washing stations enclosed within a dome, providing a controlled and visible washing environment.

Internal Washing Stages

• Recycled water wash

• Purified (DM) water wash

• WFI water wash

• Three stages of sterile compressed air blowing

External Washing Stages

• One external water wash

• One external air wash

This configuration ensures complete removal of particulate matter, residues, and moisture from ampoules prior to sterilization.

Salient Features

• CGMP-compliant machine design

• Fully visible washing process through enclosed dome

• Infeed turntable for smooth ampoule feeding

• Worm gearbox and motor for main rotary drive

• Servo-driven or mechanical cam-driven dive-in washing nozzles

• Recycled water tank heater with temperature controller

• Three grades of water washing followed by sterile air drying

• Dedicated filtration systems for purified water, WFI, recycled water, and air

• Pressure transmitters for air and water with interlock protection

• Temperature transmitter for recycled water with safety interlock

• Aseptic diaphragm valves for air and water media

• All critical contact parts manufactured from AISI 316L

• SS 316 piping with orbital welding and electro-polished finish

• Vapour exhaust system with blower for condensate removal

• Optional automatic drain facility at end of batch

• Polycarbonate safety cover over washing station and outfeed

• PLC with touchscreen HMI for operation and monitoring

Hygienic Construction and Process Safety

All components that come into contact with wash media or ampoule internal surfaces are manufactured from AISI 316L stainless steel, ensuring corrosion resistance and compliance with pharmaceutical hygiene standards. Orbital-welded and electro-polished piping minimizes contamination risk and supports easy cleaning and validation.

The enclosed washing dome and exhaust system maintain a clean working environment while allowing operators to monitor the washing process visually.

Applications in Ghana’s Pharmaceutical Industry

Injectable Manufacturing Plants
Used for washing ampoules prior to depyrogenation and aseptic filling.

Pharmaceutical Formulation Units
Ensures ampoule cleanliness before sterilization and filling operations.

Contract Manufacturing Organizations
Supports validated ampoule washing for third-party pharmaceutical production.

Export-Oriented Facilities
Helps meet international CGMP and cleanliness requirements.

Technical Specifications

Optional Add-On Features

• 21 CFR Part 11 compliance

• Air flushing with automatic tank draining system

Pharmaceutical manufacturers seeking an automatic rotary ampoule washing machine manufacturer and supplier in Ghana benefit from equipment designed for continuous operation, controlled ampoule handling, and validated multi-stage washing. This machine supports consistent ampoule cleanliness, regulatory compliance, and efficient injectable production, making it a dependable solution for pharmaceutical plants operating within Ghana’s regulated manufacturing environment.