An Induction Cap Sealing Machine is a critical component in modern packaging lines where product integrity, leak prevention, and tamper evidence are essential. For manufacturers in Ghana operating in pharmaceuticals, food and beverages, cosmetics, chemicals, agro-products, and edible oils, induction sealing ensures consistent and contamination-free packaging.
Technogen Enterprise offers advanced Automatic Air-Cooled Online Induction Cap Sealing Machines designed to meet the operational demands of continuous production lines. As a reliable manufacturer and supplier for the Ghanaian market, the company delivers machines engineered for performance, durability, and compliance with international quality standards.
These machines are installed immediately after the bottle capping unit and are designed to seal containers efficiently without any physical contact. The result is a secure hermetic seal that enhances shelf life, prevents leakage during transportation, and provides visible tamper evidence—an increasingly important requirement in Ghana’s regulated and export-oriented industries.
Purpose-Built for Ghana’s Manufacturing Environment
Manufacturers in Ghana often operate in challenging production environments where temperature variations, power fluctuations, and high throughput requirements demand robust machinery. The induction cap sealing machines supplied by Technogen Enterprise are engineered with these realities in mind.
The air-cooled design eliminates the dependency on water circulation systems, making the machine highly suitable for facilities where water availability or maintenance infrastructure is limited. This makes it particularly relevant for factories in Accra, Kumasi, Tema, Takoradi, and other industrial zones across Ghana.
Machine Working Principle
The induction cap sealing machine operates on a non-contact electromagnetic heating principle. Once a bottle is capped with an induction-compatible liner, it travels on the conveyor beneath the induction sealing head.
The sealing head generates a high-frequency electromagnetic field that heats the aluminum foil liner inside the cap. This heat activates the polymer layer of the liner, bonding it securely to the bottle mouth. As the bottle exits the sealing zone, the liner cools and forms a leak-proof and tamper-evident seal.
Key operational characteristics include:
No direct contact between sealing head and bottle
Uniform heat distribution across the liner
Consistent sealing quality at varying line speeds
Minimal risk of bottle deformation or product damage
The heating parameters are controlled from the control panel and are preset according to conveyor speed, bottle diameter, and liner specifications.
Machine Variants Available
To suit different production capacities in Ghana, the induction cap sealing machine is available in three distinct variants:
Low-speed model for small and medium-scale production units
Medium-speed model for growing manufacturing operations
High-speed model for large-scale and export-oriented production lines
Each model is designed for continuous operation and seamless integration with automatic bottle filling and capping lines.
Salient Features
CGMP-compliant design suitable for regulated industries
Compact and space-efficient construction
Complete SS 304 construction for hygiene and corrosion resistance
Non-contact electromagnetic heating sealing technology
Air-cooled induction sealing head for low maintenance
Sealing head assembly with condenser, output transformer, and cooling fan
Integrated PLC-HMI system for precise and user-friendly control
Inbuilt current controller for consistent sealing performance
Adjustable voltage protection for electrical safety
Customizable heating time based on line speed and bottle size
Variable speed control through VFD for operational flexibility
Comprehensive operating panel with start/stop, conveyor control, and speed adjustment
Construction and Design Excellence
The machine frame and all product-contact components are manufactured from AISI 304 stainless steel, ensuring long service life and compliance with hygiene standards required in pharmaceutical and food processing units in Ghana. The compact footprint allows easy installation even in space-constrained production floors.
The adjustable height sealing head accommodates a wide range of bottle heights, making the machine suitable for multiple SKUs without extensive changeover time.
Control System and Operator Interface
The induction cap sealing machine is equipped with a compact PLC-HMI control system that allows operators to:
Set and monitor sealing parameters
Adjust heating intensity and exposure time
Synchronize sealing with conveyor speed
Ensure repeatability and process validation
The intuitive interface reduces operator dependency and minimizes the risk of human error, which is critical for maintaining consistent product quality.
Applications Across Industries in Ghana
This machine is widely used by manufacturers and suppliers in Ghana across multiple sectors, including:
Pharmaceutical bottles and containers
Food and beverage packaging
Edible oil and cooking oil bottles
Cosmetics and personal care products
Agrochemical and pesticide containers
Chemical and lubricant packaging
The versatility of the machine makes it a valuable asset for both domestic distribution and export packaging.
Technical Specifications
| Parameter | TGAICS-50BR | TGAICS-80BR | TGAICS-100BR |
|---|---|---|---|
| Machine Speed | 10–40 bottles/min (depending on neck diameter) | 10–60 bottles/min (depending on neck diameter) | 10–90 bottles/min (depending on neck diameter) |
| Neck Diameter Range | 20–60 mm & 60–100 mm | 20–60 mm & 60–100 mm | 20–60 mm & 60–100 mm |
| Type of Sealing Head | Tunnel Type & Broad Type | Tunnel Type & Broad Type | Tunnel Type & Broad Type |
| Sealing Method | Non-contact electromagnetic heating | Non-contact electromagnetic heating | Non-contact electromagnetic heating |
| Adjustable Sealing Head Height | 0–300 mm | 0–300 mm | 0–300 mm |
| Power Consumption | 1.0 kW | 2.0 kW | 2.5 kW |
| Electrical Connection | 230 V AC, Single Phase, 50 Hz | 230 V AC, Single Phase, 50 Hz | 230 V AC, Single Phase, 50 Hz |
| Machine Footprint (L×W×H) | 800×800×1500 mm | 900×900×1500 mm | 950×950×1500 mm |
| Conveyor Length | 1530 mm | 1830 mm | 2130 mm |
Why Ghanaian Manufacturers Prefer This Machine
Manufacturers and suppliers in Ghana prefer Technogen Enterprise’s induction cap sealing machines due to their:
Proven reliability in continuous production
Low operating and maintenance costs
Compatibility with various bottle materials and liner types
Ease of integration with existing filling and capping lines
Strong after-sales technical support
Organizations seeking a dependable induction cap sealing machine manufacturer and supplier for Ghana benefit from equipment that combines advanced sealing technology with practical design considerations. Businesses looking to enhance packaging quality, reduce leakage-related losses, and meet both domestic and export compliance requirements can confidently evaluate this solution for long-term operational value and production efficiency.
