An Automatic Tunnel Type Linear Bottle Washing Machine is a critical primary packaging solution for industries that require high-speed, consistent, and contamination-free bottle cleaning prior to filling. In Ghana, where pharmaceutical, cosmetic, pesticide, chemical, and personal care manufacturing is expanding, demand for efficient linear bottle washing systems has increased significantly.
Technogen Enterprise is a professional manufacturer and supplier of Automatic Tunnel Type Linear Bottle Washing Machines for Ghana, offering systems designed to wash both internal and external surfaces of bottles in a controlled linear intermittent motion. The machine is suitable for round bottles made of glass, PET, HDPE, and other plastic materials, making it a versatile solution across multiple industries.
This tunnel type bottle washing machine is engineered to deliver consistent washing performance across a wide speed range, from 50 bottles per minute up to 300 bottles per minute, depending on the selected model. The linear tunnel configuration ensures smooth bottle movement, uniform exposure to washing media, and easy integration with upstream and downstream equipment.
The system is particularly suitable for medium to high-output production lines where rotary machines may not be adequate due to capacity or layout constraints.
The machine operates on a linear intermittent conveyor-based motion, where bottles are transferred through a tunnel washing chamber consisting of multiple spray zones.
The washing process includes:
Controlled bottle entry through infeed conveyor
Sequential internal washing using pressurized nozzles
External bottle washing for removal of surface contaminants
Optional air blow or drying stage (as add-on)
Smooth discharge to downstream machines
Each spray zone is electrically controlled, allowing precise adjustment of washing duration and sequence to match product and regulatory requirements.
The Automatic Tunnel Type Linear Bottle Washing Machine is equipped with:
5 internal washing stages for thorough internal cleaning
2 external washing stages for outer surface cleaning
The washing sequence can be customized based on product type, bottle material, and customer-specific cleaning validation protocols. This flexibility is especially important for pharmaceutical manufacturers in Ghana who operate multiple product SKUs.
The machine is fitted with 2 numbers of AISI 316L stainless steel tanks, each equipped with a dedicated pump:
One tank for re-circulation water
One tank for DM water
The tanks and pumps are positioned ergonomically for easy inspection, cleaning, and maintenance. This design ensures hygienic operation and long-term reliability.
CGMP-compliant machine design
Machine body and doors manufactured from Stainless Steel 304
High-pressure spray nozzles for effective bottle cleaning
Tunnel washing chamber with multiple spray zones
Electrically controlled washing time and cycle
Customizable washing sequence based on application
Two AISI 316L tanks with dedicated pumps
Three glycerine-filled pressure gauges for DM water, recycled water, and compressed air
Sensor-less variable frequency drive for speed control
Emergency stop switches provided at infeed and outfeed ends
CE-certified electrical and bought-out components
The machine is designed to handle bottles ranging from 30 ml to 200 ml without major change parts. Minor change parts allow accommodation of different bottle diameters and heights, ensuring operational flexibility for manufacturers handling multiple products.
Special customized configurations are available for other container sizes and shapes upon request, making the machine adaptable to evolving production requirements.
Pharmaceutical Industry
Used for washing bottles prior to filling syrups, suspensions, and liquid oral formulations.
Cosmetics and Personal Care
Suitable for cleaning bottles used for lotions, shampoos, creams, and liquid cosmetics.
Pesticide and Agrochemical Industry
Ensures removal of contaminants before filling chemical formulations.
Chemical and Allied Industries
Supports internal and external cleaning of industrial liquid containers.
| Parameter | TGBW-60T | TGBW-120T | TGBW-240T | TGBW-300T |
|---|---|---|---|---|
| Speed | Up to 60 BPM | Up to 120 BPM | Up to 240 BPM | Up to 300 BPM |
| Conveyor Height | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm | 750 ± 50 mm |
| Working Direction | Left to Right | Left to Right | Left to Right | Left to Right |
| Washing Sequence | 5 Internal + 2 External | 5 Internal + 2 External | 5 Internal + 2 External | 5 Internal + 2 External |
| Tanks | 2 Nos AISI 316L | 2 Nos AISI 316L | 2 Nos AISI 316L | 2 Nos AISI 316L |
| Pressure Gauges | 3 Nos (DM, Recycled Water, Air) | Same | Same | Same |
| Filters | 3 Nos (Water & Air) | Same | Same | Same |
| Air Consumption | 30–50 CFM @ 3–4 bar | Same | Same | Same |
| Fresh Water Consumption | 600–900 L/hr | Same | Same | Same |
| DM Water Consumption | 600–900 L/hr | Same | Same | Same |
| Power Supply | 3–6 kW (model dependent) | |||
| Electrical Connection | 415 V, 3 Phase, 50 Hz, 4 Core |
PLC–HMI interface for automated control and monitoring
Integrated drying station
Inbuilt pre-inspection unit
Bottle lifting device at infeed section
Manufacturers seeking an automatic tunnel type linear bottle washing machine manufacturer and supplier in Ghana benefit from a system that delivers consistent cleaning performance, operational flexibility, and compliance with industry standards. This machine supports high-throughput bottle washing requirements while ensuring effective internal and external cleaning, making it a reliable solution for modern production lines operating in Ghana’s regulated manufacturing environment.
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