Automatic Rotary Vial Washing Machine Manufacturer And Supplier In Ghana

An Automatic Rotary Vial Washing Machine is a critical primary packaging solution for pharmaceutical and injectable formulation plants where vial cleanliness directly impacts sterility, product safety, and regulatory compliance. In Ghana, pharmaceutical manufacturers increasingly require high-throughput, validated vial washing systems that ensure thorough internal and external cleaning prior to sterilization and aseptic filling.

Technogen Enterprise is an established manufacturer and supplier of automatic rotary vial washing machines for Ghana, offering equipment engineered for continuous, high-efficiency vial washing using advanced rotary motion and gripper-based handling technology. The machine is designed to wash vials ranging from 2 ml to 100 ml, making it suitable for a wide range of injectable products.

Designed for Pharmaceutical and Injectable Manufacturing in Ghana

Injectable formulation facilities in Ghana operate under stringent GMP requirements where vial washing must be consistent, repeatable, and fully documented. The automatic rotary vial washing machine is developed specifically to meet these demands by combining controlled rotary motion, precise vial handling, and multi-stage washing using different grades of water and sterile air.

The rotary configuration allows continuous operation, making the machine ideal for medium to high production capacities where linear or semi-automatic systems may not meet throughput requirements.

Rotary Continuous Motion with Gripper System

The core of the machine is its state-of-the-art gripper mechanism, which securely holds each vial by the neck. During operation:

• Vials are fed through an infeed turntable

• Grippers hold the vial neck firmly and invert the vial

• Washing cycles are executed while the vial remains inverted

• After completion of washing, vials are released in vertical position onto the outfeed star wheel

This controlled handling minimizes vial damage, ensures uniform exposure to wash media, and supports consistent cleaning performance across all vial sizes.

Multi-Stage Washing Configuration

The automatic rotary vial washing machine is configured with six washing stations enclosed within a dome, ensuring controlled and visible washing operations.

Internal Washing Stages

• Recycled water wash

• Purified (DM) water wash

• WFI water wash

• Three stages of sterile compressed air blowing

External Washing Stages

• One external water wash

• One external air wash

This combination ensures complete removal of particulate matter, residues, and moisture from both internal and external vial surfaces.

Salient Features

• CGMP-compliant machine design

• Fully visible washing process through enclosed dome

• Infeed turntable for smooth vial feeding

• Worm gearbox and motor for main rotary drive

• Servo-driven or mechanical cam-driven washing nozzles

• Water heater for recycled water tank with temperature controller

• Three grades of water washing followed by sterile air drying

• Dedicated filtration systems for purified water, WFI, recycled water, and air

• Pressure transmitters for air and water with safety interlocks

• Temperature transmitter for recycled water with interlock protection

• Aseptic diaphragm valves for air and water flow control

• All critical contact parts manufactured from AISI 316L

• SS 316 piping with orbital welding and electro-polished finish

• Vapour exhaust system with blower for condensate removal

• Optional auto drain facility at end of batch

• Washing station and outfeed covered with polycarbonate safety enclosure

• PLC with touchscreen HMI for operation and monitoring

Hygienic Design and Process Safety

All components that come into contact with wash media or vial internal surfaces are manufactured from AISI 316L stainless steel, ensuring corrosion resistance and compliance with pharmaceutical hygiene standards. Orbital welding and electro-polished piping reduce contamination risks and support easy cleaning and validation.

The enclosed washing dome and controlled exhaust system help maintain a clean working environment while allowing operators to visually monitor the washing process.

Applications in Ghana’s Pharmaceutical Sector

Injectable Manufacturing Plants
Used for washing vials prior to depyrogenation and aseptic filling.

Pharmaceutical Formulation Units
Ensures vial cleanliness before sterilization and filling operations.

Contract Manufacturing Organizations
Supports validated vial washing for third-party pharmaceutical production.

Export-Oriented Pharmaceutical Facilities
Helps meet international cleanliness and GMP expectations.

Technical Specifications

Optional Add-On Features

• Stand-alone siliconisation system

• 21 CFR Part 11 compliance

• Pneumatic vial lifting device with pre-inspection table

• Air flushing with automatic tank draining system

Pharmaceutical manufacturers seeking an automatic rotary vial washing machine manufacturer and supplier in Ghana benefit from a system that delivers continuous operation, precise vial handling, and validated multi-stage washing. This machine supports high-volume injectable production while maintaining strict hygiene, process control, and regulatory alignment, making it a dependable solution for modern pharmaceutical manufacturing facilities in Ghana.