Semi-Automatic Tablet Counting And Filling Machine Manufacturer And Supplier In Ghana

A Semi-Automatic Tablet Counting and Filling Machine is an essential solution for pharmaceutical manufacturers that require accurate counting, controlled filling, and operational flexibility without investing in fully automatic systems. In Ghana, pharmaceutical formulation units, nutraceutical producers, and contract manufacturers increasingly rely on semi-automatic tablet counting equipment to balance precision, productivity, and cost efficiency.

Technogen Enterprise offers a semi-automatic tablet counting and filling machine for Ghana, engineered to deliver dependable counting accuracy for tablets, capsules, soft gels, and pills. The machine is designed to support regulated pharmaceutical environments where consistency, hygiene, and operator control are critical.

Designed for Cost-Effective Pharmaceutical Operations in Ghana

Pharmaceutical manufacturers in Ghana often operate with moderate batch sizes, multiple SKUs, and frequent product changeovers. This semi-automatic tablet counting and filling machine is developed to address these operational realities by combining precise electronic counting with manual bottle handling.

The semi-automatic operating principle allows manufacturers to maintain full control over bottle placement and removal while benefiting from advanced electronic counting technology. This approach significantly reduces capital investment while still meeting pharmaceutical quality expectations.

Machine Overview and Functional Concept

The machine is built around a high-speed cross beam frame sensor integrated with a programmable logic controller (PLC). Together, these components ensure accurate tablet counting and reliable diversion between filling stations.

The design supports:

• Controlled tablet feeding

• Accurate electronic counting

• Smooth bottle filling

• Operator-friendly handling

This configuration makes the machine suitable for small to medium pharmaceutical production facilities as well as research and development operations.

Step-by-Step Machine Operation

Manual Bottle Handling
The machine operates on a semi-automatic principle where bottles are manually placed and removed from the filling stations. This method provides flexibility and allows operators to manage different bottle sizes without complex mechanical adjustments.

Tablet Loading
Tablets, capsules, or pills are loaded into a bulk hopper. From the hopper, a vibratory feed tray transfers products smoothly toward the rim assembly and glass plate, ensuring controlled and uniform product flow.

Single-File Arrangement
As the glass plate rotates, tablets are guided into a single-file channel. This orderly arrangement is critical for accurate counting and prevents overlapping or double counting.

Diverter Head and Filling Stations
Tablets pass through a diverter head that directs the flow toward one of two filling funnels. Bottles positioned below the funnels receive tablets until the preset count is reached. Once the count is achieved, the system automatically diverts tablet flow to the alternate filling station, enabling continuous operation.

Accurate Electronic Counting
During free fall, tablets pass through a cross beam frame fiber optic sensor. Each tablet generates a signal that is processed by the PLC. The PLC continuously accumulates counts until the programmed quantity is reached, ensuring precise filling every cycle.

Safety and Interlocks
Two fiber optic sensors positioned near the bottle holders act as safety interlocks. If a bottle is not detected, the machine automatically stops tablet flow, preventing spillage and protecting both the equipment and operator.

Key Features and Advantages

• CGMP-compliant machine design

• Accurate electronic counting using cross beam frame sensors

• Semi-automatic operation for controlled production

• Compact footprint suitable for limited floor space

• Manual bottle handling for flexible operation

• Dual filling stations for uninterrupted workflow

• PLC-based control system with dedicated counting logic

• Hopper with vibrator for consistent tablet feeding

• Adjustable vibrator speed to match tablet characteristics

• Air gun provided for easy cleaning and maintenance

• Variable frequency drive for speed adjustment

• Smart gearbox with geared motor for smooth operation

Construction and Metallurgy

The semi-automatic tablet counting and filling machine is manufactured using pharmaceutical-grade materials to ensure durability and hygiene:

• Machine body constructed from AISI 304 stainless steel

• Hopper manufactured from AISI 316L or AISI 304 stainless steel

• Smooth surface finish for easy cleaning and reduced contamination risk

This construction supports long service life and compliance with pharmaceutical manufacturing standards in Ghana.

Applications in Ghana’s Pharmaceutical Sector

Pharmaceutical Manufacturing Units
Used for counting and filling tablets, capsules, and pills into bottles prior to capping and labeling.

Nutraceutical and Herbal Product Manufacturers
Suitable for handling dietary supplements, vitamins, and herbal tablets.

Contract Manufacturing Organizations
Ideal for batch-based production with frequent product changeovers.

Research and Development Facilities
Supports pilot batches and small-scale production runs.

Operational Flexibility and Ease of Use

The user-friendly PLC-HMI interface allows operators to:

• Set desired tablet counts

• Monitor production status

• Adjust vibrator speed and machine parameters

• Switch between products with minimal setup time

The compact and accessible design simplifies routine cleaning and maintenance, reducing downtime and supporting consistent production schedules.

Technical Specifications

Value for Manufacturers in Ghana

Manufacturers seeking a semi-automatic tablet counting and filling machine manufacturer and supplier in Ghana benefit from equipment that delivers precise counting, operational control, and cost efficiency. This machine enables accurate pharmaceutical packaging without the complexity of full automation, making it suitable for growing businesses and established manufacturers alike.

By combining reliable electronic counting, robust construction, and operator-friendly design, this semi-automatic tablet counting and filling machine supports consistent product quality, regulatory compliance, and efficient production workflows within Ghana’s pharmaceutical manufacturing environment.