Automatic Tablet Counting And Filling Machine Manufacturer And Supplier In Ghana

Automatic Tablet Counting and Filling Machine

In Ghana’s rapidly developing pharmaceutical, nutraceutical, and veterinary manufacturing sectors, accuracy, compliance, and production efficiency are non-negotiable. Packaging errors such as incorrect tablet counts or inconsistent filling can lead to regulatory non-compliance, financial losses, and reputational damage. Addressing these challenges, Technogen Enterprise offers a technologically advanced Automatic Tablet Counting and Filling Machine, engineered for high-precision, high-speed solid dosage packaging.

This automatic system is designed to meet the operational requirements of manufacturers located in key industrial and pharmaceutical zones such as Accra, Tema Industrial Area, Kumasi, Takoradi, and Tamale. It supports efficient packaging of tablets, capsules, soft gels, and irregular pills across small, medium, and large-scale production facilities.

Industry Requirements in Ghana’s Pharmaceutical and Nutraceutical Sector

Pharmaceutical and nutraceutical manufacturers in Ghana operate under strict regulatory oversight, requiring consistent dosage accuracy, hygienic processing, and documented traceability. Manual counting methods are labor-intensive and error-prone, while semi-automatic systems struggle to meet modern output expectations.

Automatic tablet counting and filling systems have become essential for:

• Pharmaceutical manufacturers ensuring exact tablet and capsule dosage

• Nutraceutical producers packaging vitamins, herbal supplements, and dietary pills

• Veterinary medicine manufacturers requiring reliable pill counts

• Clinical trial units and R&D facilities handling small, high-value batches

By adopting automated counting and filling technology, Ghana-based manufacturers improve production consistency, reduce wastage, maintain GMP compliance, and enhance export readiness.

Machine Design and Construction

The Automatic Tablet Counting and Filling Machine features a compact monoblock design that integrates counting and filling operations into a single, efficient system. The machine structure is fabricated from matt-finished AISI 304 stainless steel, ensuring long-term durability, corrosion resistance, and hygienic operation in compliance with cGMP standards.

Its modular construction allows configuration based on output requirements, container dimensions, and product type, making it suitable for manufacturers serving both domestic and international markets.

Key Functional Systems

Vibratory Feeding System

• Ensures smooth and controlled product flow

• Minimizes tablet breakage and surface damage

• Prevents congestion and jamming, even with irregular shapes

Multi-Channel Counting Tracks

• Available in 8, 16, and optional up to 32 channels

• Gentle handling of tablets, capsules, and soft gels

• Accurate counting without change parts for different shapes

No Bottle – No Count – No Fill Interlock

• Stops operation automatically if a bottle is missing or misaligned

• Eliminates product spillage and wastage

• Improves operational safety and efficiency

Reject and Sorting Mechanism

• Automatically removes broken, chipped, or irregular tablets

• Maintains consistent product quality without manual inspection

PLC and HMI Control System

• PLC-controlled operation with 7-inch Delta HMI touchscreen

• Real-time production monitoring and diagnostics

• Recipe storage for multiple product formats

• Process data logging for audits and traceability

Anti-Dust Sensor Technology

• Maintains accurate counting in dusty production environments

• Ensures uninterrupted performance in high-throughput operations

Salient Features

• Compact monoblock construction for space-efficient installation

• Modular channel configuration from 8 to 32 channels

• Counting accuracy with less than 1% variation

• CE-certified electrical components with non-proprietary controls

• No change parts required when switching tablet or capsule sizes

• Programmable filling range from 10 to 1000 units per container

• Low-noise operation for improved operator comfort

• Stainless steel conveyor with optional Delrin conveyor

• Advanced tablet sorting and rejection system

• Three-tier user access control via HMI

• Compatible with round and flat containers

• Supports glass, PET, HDPE, and LDPE bottles

Technical Specifications

Optional Add-On Features

• Audit trail functionality compliant with 21 CFR Part 11

• Toughened glass safety enclosure

• Validation documentation including DQ, IQ, and OQ

• Customized conveyors and reject modules

• High-speed vision inspection systems

• Remote monitoring and Industry 4.0 integration

Advantages for Ghana-Based Manufacturers

• Precise and repeatable tablet and capsule counting

• Significant reduction in material wastage

• Improved compliance with GMP and regulatory standards

• Reduced manpower dependency and operational costs

• Scalable configuration for growing production demands

• Hygienic stainless steel construction

• High reliability in continuous production environments

• Compatibility with existing packaging lines

Application Areas

• Pharmaceutical tablet and capsule packaging

• Nutraceutical and dietary supplement bottling

• Veterinary medicine packaging

• Clinical trial and R&D batch production

• Cosmetic and functional tablet packaging

Manufacturers operating high-volume nutraceutical or pharmaceutical lines in Ghana can significantly reduce labor costs and maintain consistent count accuracy using the multi-channel configurations, making the system a strategic investment for long-term growth.

Why Choose Technogen Enterprise in Ghana

Technogen Enterprise is globally recognized as a reliable Automatic Tablet Counting and Filling Machine manufacturer and supplier, delivering equipment that aligns with international quality standards and local production requirements.

• Export experience across more than 30 countries

• Custom-engineered solutions for diverse product types

• GMP-compliant and CE-certified machinery

• Complete technical support including installation and training

• In-house engineering, fabrication, and quality testing

The Automatic Tablet Counting and Filling Machine is designed to support Ghana’s pharmaceutical and nutraceutical manufacturers with reliable automation, consistent output quality, and regulatory confidence.

For manufacturers seeking precision, scalability, and long-term operational value, this system delivers measurable improvements in efficiency, compliance, and production reliability while supporting sustainable growth in competitive markets.