An Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine is an advanced filling solution engineered for precise, repeatable, and contamination-free filling of a wide range of liquid products. In Ghana, manufacturers operating in food processing, beverage, pharmaceutical, cosmetic, edible oil, and specialty liquid sectors increasingly require filling systems that can handle conductive and non-conductive liquids, including foamy and viscous products, without compromising accuracy.
Technogen Enterprise is a professional manufacturer and supplier of automatic servo driven gear pump type bottle liquid filling machines for Ghana, offering modular, PLC-controlled systems designed for consistent performance and production flexibility. These machines are suitable for round and flat bottles and can be integrated seamlessly into automatic bottling lines.
Manufacturing environments in Ghana often involve frequent product changes, varying liquid viscosities, and multiple bottle formats. This servo gear pump liquid filling machine is developed on a modular design platform, allowing the number of filling heads to be configured based on production demand.
The machine is available in 4-head, 6-head, and 8-head configurations, making it suitable for medium to high-output production lines. The modular structure also allows future expansion as production requirements grow.
The filling system operates using servo motor-driven gear pumps, where liquid metering is controlled through precise revolutions of each gear pump.
Key operating characteristics include:
Each filling head equipped with an individual servo-driven gear pump
Fill volume controlled by adjusting servo motor RPM
High accuracy achieved through precise pump rotation control
Consistent filling independent of liquid conductivity or viscosity
This technology ensures stable and repeatable filling performance for liquids such as oils, beverages, honey, syrups, and other specialty fluids.
One of the key functional advantages of this machine is direct fill volume setting through the Human Machine Interface (HMI). Operators can adjust fill parameters digitally without mechanical changeover.
Integrated PLC and touchscreen HMI enable:
Recipe-based operation for multiple products
Quick changeover between SKUs
Storage of validated filling parameters
On-screen monitoring of machine status and alarms
The “No Bottle – No Fill” system prevents spillage and product loss, improving line efficiency and maintaining a clean operating environment.
The machine is manufactured in accordance with CGMP requirements, ensuring suitability for regulated production environments in Ghana.
Machine body and doors fabricated from stainless steel
All liquid contact parts manufactured from AISI 316L, silicone, and PTFE
Smooth surface finish for easy cleaning and sanitation
This construction ensures corrosion resistance, hygiene, and long-term reliability in continuous production conditions.
CGMP-compliant design
Modular and rugged construction
Stainless steel machine body and doors
Liquid contact parts made from AISI 316L, silicone, and PTFE
Individual servo motor-driven gear pump for each filling head
Accurate metering through servo-controlled pump revolutions
“No Bottle – No Fill” system to reduce wastage
Tool-less adjustable conveyor guide rails
Diving nozzles to minimize foaming and bubbling
Servo motor-driven centrifugal pumps
Fill volume setting through touchscreen HMI
Integrated PLC with touchscreen HMI
Recipe-based operation with elite fill test facility
Filling range from 10 ml to 1000 ml without mechanical changeover
Filling accuracy better than ±2%, depending on liquid properties
Pneumatically controlled bottle stoppers during filling
Variable frequency drive for speed control
High-precision manufactured gear pumps for drip-free filling
Ergonomic control panel for easy operation
The use of diving nozzles ensures bottom-up filling, which significantly reduces foaming when handling aerated or foam-prone liquids. Pneumatic bottle stoppers maintain bottle position during filling, ensuring accurate nozzle alignment and consistent fill quality.
This makes the machine particularly suitable for beverages, detergents, and cosmetic liquids commonly produced by manufacturers in Ghana.
Food and Beverage Industry
Used for filling edible oils, beverages, syrups, honey, and liquid concentrates.
Pharmaceutical Industry
Suitable for filling liquid medicines, oral solutions, and non-sterile pharmaceutical liquids.
Cosmetics and Personal Care
Ideal for filling shampoos, lotions, oils, and liquid personal care products.
Chemical and Allied Industries
Used for accurate filling of non-corrosive specialty and industrial liquids.
| Parameter | TGLF-50SG | TGLF-80SG | TGLF-100SG |
|---|---|---|---|
| Number of Filling Heads | 4 | 6 | 8 |
| Output (100 ml filling) | 40–50 BPM | 80–90 BPM | 100–110 BPM |
| Power Consumption | 1.5 kW | 2.0 kW | 2.5 kW |
| Operating Direction | Left to Right | Left to Right | Left to Right |
| Filling Technology | Servo motor-based gear pump | Same | Same |
| Bottle Holding | Starwheel or pneumatic stopper | Same | Same |
| Filling Accuracy | ±2% (liquid dependent) | ±2% | ±2% |
| Filling Range | 100 ml to 1000 ml | 100 ml to 1000 ml | 100 ml to 1000 ml |
| Bottle Diameter | 16 mm to 100 mm | 16 mm to 100 mm | 16 mm to 100 mm |
| Bottle Height | Up to 200 mm | Up to 200 mm | Up to 200 mm |
| Power Requirement | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz |
Toughened glass, polycarbonate, or acrylic safety enclosure with door interlock
Turntable for infeed or outfeed
21 CFR Part 11 compliance
Manufacturers seeking an automatic servo driven gear pump type bottle liquid filling machine manufacturer and supplier in Ghana benefit from a solution that delivers precise metering, flexible recipe control, and reliable performance across a wide range of liquid products. This machine supports consistent filling accuracy, reduced product loss, and efficient production management, making it a strong choice for Ghana-based facilities aiming to upgrade or expand their liquid filling operations.
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