Cap Feeder Elevator Manufacturer & Supplier In Ghana

Streamlined Cap Feeding for Modern Ghanaian Packaging Operations

In automated bottling and capping lines, consistent and uninterrupted cap supply is essential for maintaining production efficiency. The Cap Feeder Elevator manufactured by Technogen Enterprise is engineered to provide a dependable, ergonomic, and high-capacity solution for feeding caps to capping machines across diverse industries in Ghana.

Designed specifically to reduce manual handling and eliminate bottlenecks in cap feeding, the waterfall type cap feeder elevator ensures that caps are supplied continuously and uniformly to downstream cap sorters or capping heads. This makes it an indispensable auxiliary machine for packaging lines operating in industrial regions such as Accra, Tema, Kumasi, and Takoradi.

Purpose and Function of a Cap Feeder Elevator

A cap feeder elevator is used to lift bulk caps from a low-level storage silo or hopper and feed them in a controlled manner to cap sorting or orienting systems, such as vibratory bowl feeders. In traditional setups, operators must frequently refill small cap hoppers, causing interruptions and inefficiencies.

The waterfall type cap feeder elevator overcomes this limitation by allowing bulk loading of caps at a convenient height, while automatically maintaining optimal cap levels in the cap feeder vibrator. As caps are consumed by the capping machine, the elevator replenishes them automatically, ensuring uninterrupted operation.

Waterfall Type Design for Higher Efficiency

The waterfall type cap feeder elevator offered by Technogen Enterprise is designed to handle relatively larger quantities of bottle closures compared to conventional vibratory hoppers. Screw caps, ROPP caps, and similar closures are stored in a stainless steel bulk hopper and gently lifted using a plastic modular belt.

As caps reach the top of the elevator, they cascade in a controlled “waterfall” manner into the cap sorter or orientator. This gentle handling minimizes cap damage and ensures smooth, consistent feeding—an important requirement in high-speed bottling lines commonly used in pharmaceuticals, beverages, edible oils, and FMCG packaging.

Ergonomic and Operator-Friendly Configuration

One of the major advantages of the cap feeder elevator is its ergonomic design. The bulk hopper or storage silo is positioned low enough to allow operators to load caps easily without excessive lifting. This reduces operator fatigue and improves workplace safety, especially in facilities where cap consumption is high.

The inclination of the elevator can be adjusted between 0 and 20 degrees, allowing easy integration with different machine layouts. Knob-based adjustments enable fine tuning of the cap delivery system, accommodating cap sizes up to 110 mm without complex mechanical changes.

Hygienic and Durable Construction

Built to meet CGMP-oriented requirements, the cap feeder elevator features robust SS 304 stainless steel construction for all critical and visible components. This ensures corrosion resistance, easy cleaning, and long service life—making the unit suitable for pharmaceutical, food, beverage, and cosmetic applications in Ghana.

The bulk hopper or storage silo is also fabricated from SS 304, maintaining hygiene standards and preventing contamination. The use of a high-quality plastic modular belt allows the system to handle a wide variety of cap shapes and materials without excessive wear.

Intelligent Control and Automation Features

To optimize efficiency and reduce unnecessary operation, the cap feeder elevator is equipped with a photoelectric sensor that automatically switches the unit on or off based on cap demand. When the cap level in the feeder vibrator drops, the elevator activates to replenish caps. Once the desired level is reached, it stops automatically.

A variable frequency drive (VFD) allows precise speed regulation of the elevator, enabling synchronization with different capping machine speeds. The system is powered by a reliable worm gearbox and gear motor, ensuring smooth and controlled cap movement even during continuous operation.

Compatibility with Multiple Capping Machines

The waterfall type cap feeder elevator is generally used in conjunction with various automatic and semi-automatic capping machines. It is compatible with screw capping machines, ROPP capping machines, lug capping machines, and other closure application systems.

Its modular design allows it to be integrated easily into new packaging lines or retrofitted into existing setups. This flexibility is particularly valuable for Ghanaian manufacturers looking to upgrade productivity without major changes to their current infrastructure.

Salient Features

• CGMP-oriented modular design

• Complete SS 304 stainless steel construction

• Waterfall type cap feeding system for gentle handling

• High-quality plastic modular belt suitable for various caps

• Photoelectric sensor with automatic on/off based on cap demand

• Knob-based adjustment for cap sizes up to 110 mm

• Adjustable inclination from 0 to 20 degrees

• Bulk hopper / storage silo fabricated from SS 304

• Worm gearbox and gear motor drive system

• Variable frequency drive for speed regulation

• Includes filter regulator for pneumatic system

Technical Specifications

Applications Across Ghana’s Packaging Industries

Cap feeder elevators from Technogen Enterprise are widely used in Ghana for:

• Pharmaceutical bottle capping lines

• Beverage and water bottling plants

• Edible oil and lubricant packaging

• Cosmetic and personal care product capping

• FMCG and household product manufacturing

By ensuring continuous cap availability, these elevators help eliminate micro-stoppages and significantly improve overall equipment effectiveness.

A Dependable Manufacturer and Supplier for Ghana

Technogen Enterprise is internationally recognized as a manufacturer and supplier of advanced cap feeding and packaging solutions. The Cap Feeder Elevator reflects a strong focus on automation efficiency, ergonomic design, and long-term reliability.

For Ghana-based manufacturers seeking to reduce manual cap handling, improve line continuity, and support higher production volumes, this waterfall type cap feeder elevator offers a practical and future-ready solution. Backed by robust engineering, customization options, and professional support, it is designed to integrate seamlessly into modern packaging environments and deliver consistent performance over years of operation.